Intel Nova Lake-S Hits Key Milestone On TSMC 2nm As 18A Yields Improve

hero intel nex edge computing collage
Intel's next major processor release is expected to be the Panther Lake family of mobile processors, directly succeeding last year's popular Lunar Lake chips. Those parts will be fabricated on Intel's own 18A process, which by all accounts offers high performance and density. Naturally, you'd expect the Nova Lake processors proceeding it to be fabbed on 18A too, but it seems like that may not entirely be the case.

A report from Charlie Demerjian's SemiAccurate claims that Intel has taped out "a major product." Most people seem to believe that this is Nova Lake, taped out on on TSMC's N2 process. Ultimately, this isn't a surprise. We knew at least as far back as April that Intel was one of TSMC's early clients for N2, along with AMD and Apple. It's good to hear that Intel's design has successfully taped out, though/ There's a lot to do between tape-out and release, but we're well ahead of the expected release window for Nova Lake.

Note that Nova Lake is of course a tiled processor, meaning that it's quite possible Intel may still be fabricating one or more of the other tiles on the chip itself. It's possible that 18A has proved ill-suited for high-powered desktop processors and Intel simply decided to stick with TSMC's more robust N2 process for the compute tile on these chips.

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A delidded Arrow Lake processor, showing mulitple tiles. Image: @Madness727 on Xwitter

It's probably not for yield reasons, anyway; besides that we already heard last year that 18A was doing well with yields, new analysis notes that Intel's 18A node is rapidly improving, stating:
"We continue to hear constructive feedback on Intel's 18A process and hear that current yield rates have improved to 55%, up from 50% a quarter ago. This compares favorably to Samsung's 2nm process (SF2), which we believe is tracking at ~40%, but is below TSMC's N2 process, where yields are currently at 65%"
As we've discussed previously, talking about yields in terms of percentages without the context of what kind of chip you're testing with really doesn't make any sense. Because of that, we're leery of this analysis, which apparently originates with John Vinh at KeyBanc Capital Markets (h/t to Mark LaPedus.) Still, KeyBanc is a well-regarded market analysis firm, so it's entirely likely that Mr. Vinh has a legitimate source for this information, and that he's simply sharing it in an accessible form for his audience of investors.

Much noise was made about Intel's decision to "cancel" 18A for its external foundry services, but was that done for yield/quality reasons, or because Intel simply doesn't have enough capacity to handle both its own orders as well as external orders? If 18A is yielding well, it may well be the case that Intel is reaching out to TSMC for Nova Lake simply because the desktop CPUs don't need the supposedly world-beating efficiency that 18A offers. We'll know more when Panther Lake launches late this year or early next year.