Constructing The HOT Raspberry Pi
Next, to mount the board itself down we used stand-offs that fit in the pre-drilled holes in the PCB. Hot glue again was used for a strong adhesion with the standoffs to the base of the enclosure, but the screws that mount into the standoffs still gave us access to remove the board when we please.
Now that we had the computer in place, we started to focus more on the display aspect of the project. We ended up deciding on a 7-inch LCD display that is often sold as a reverse backup camera display for vehicles. It's a full color display with 480x234 resolution - one word, "inexpensive." We then had to decide on which AC adapter was best suited for our display. From there, we stripped the end connector off (our display didn't come with a power supply), and then took a 3.5mm mono-jack and mono-port and soldered the jack to the stripped end of the power supply. We then drilled a hole in the back of our enclosure that was the diameter of the port and mounted that down. After that, we soldered our cathode and anode off of the port and did the same with the power supply.
The next step was to connect our display by splitting the power cables and rewiring the male RCA cable. A female composite video connection was soldered directly off of the PCB to conserve room to help make running the display's input RCA connector easier to connect.
Challenges:Over the course of the project there were many issues we ran into. The major problem was setting up the internal power supply. Every time the supply needed to turn on, it required a button to be pushed. This meant we had to open the computer every time we wanted to use it. To solve this issue we rewired and jumped a small push button to the back of the case.
Also, we ran into the issue of running out of storage capacity while compiling software and games onto the SD card, ruining our first OS and rendering a 4GB SD card useless. We solved this by upgrading to a 16GB SD card and re-installing the Linux image to it. Lastly, as noted, the absurdly long cord of the display, which took up too much room to contain in our small chassis, was solved by manufacturing a perforated board connector on each end. All told, these were relatively minor hiccups in the grand scheme of things.